Test and Measurement

Introduction Sometimes, it is useful to have a circuit implementing a piecewise linear function. For example, I was recently involved in the development of some power cycling instrumentation for automotive MOSFETs, where we needed to measure swings in the VDS of our DUTs from about -5V to +60V. The negative portion of the voltage requires a much higher degree of accuracy than the positive portion. I decided that a nice way to do this would be to split my measurement ADC’s range in 2: positive voltages are divided by 20, and negative voltages are passed through undivided....

Introduction I started off this project when I realised that the official Discovery BNC adapter board has too high an input capacitance to be used with generic scope probes, which usually have a compensation range of 5-35pF ish. Using scope probes is really necessary in some cases where low loading is desireable, since the quoted 1MΩ || 24pF input impedance of the Analog Discovery 3 loads down sensitive analog circuits quite significantly....

Before reading on, please refer to the previous part/MK1 of this project, otherwise some of the stuff here might seem a little odd. Schematic <?xml version="1.0" encoding="UTF-8" standalone="no"?> SVG Image created as AD3 Front End Amplifier-CH1.svg date 2023/12/18 09:48:42 Image generated by Eeschema-SVG C207 C207 1u 1u -2V5 -2V5 1 1 2 2 SW201 SW201 AC/DC AC/DC C203 C203 1u 1u V- V- 2 2 V+ V+ 5 5 1 1 + + 3 3 - - 4 4 U202 U202 C201 C201 10n 10n -2V5 -2V5 +2V5 +2V5 C208 C208 1u 1u R207 R207 402 402 R201 R201 1k 1k R208 R208 22 22 V- V- 2 2 V+ V+ 5 5 1 1 + + 3 3 - - 4 4 U201 U201 D201 D201 R202 R202 1M 1M C205 C205 1u 1u C204 C204 1u 1u R203 R203 100 100 R204 R204 402 402 R206 R206 402 402 +2V5 +2V5 C206 C206 1u 1u R205 R205 22 22 C202 C202 10n 10n 1 1 2 2 J201 J201 CH1 CH1 COM COM 1 1 NO NO 2 2 V- V- 3 3 IN IN 4 4 V+ V+ 5 5 IC201 IC201 TS12A4516DBVR TS12A4516DBVR OUT+ OUT+ OUT- OUT- V+ V+ V+ V+ V- V- U202 U202 V- V- 2 2 V+ V+ 5 5 1 1 + + 3 3 - - 4 4 -2V5 -2V5 SW201 SW201 AC/DC AC/DC 1 1 2 2 -2V5 -2V5 U201 U201 V- V- 2 2 V+ V+ 5 5 1 1 + + 3 3 - - 4 4 C206 C206 1u 1u IC201 IC201 TS12A4516DBVR TS12A4516DBVR COM COM 1 1 NO NO 2 2 V- V- 3 3 IN IN 4 4 V+ V+ 5 5 D201 D201 Check out the design files here Compared to the MK1 design, the gain stage is essentially identical....

I’ll say it up front, in case you missed it like I did, the power supplies on the Analog Discovery 3 cannot do current limitng, which is a huge bummer. No constant current limiting for you sir! Also, just go ahead and set the power limit to 5.5W please…

Failed Calibration Coefficients For some reason, going through the calibration wizard in Waveforms (as of June 2023) introduced offsets and gain errors which were different for both scope channels. This doesn’t make sense, as both scope channels are calibrated with the waveform generator channel 1, after that has itself been calibrated, of course. My failed calibration attempts were done with a calibrated Keithley DMM7510, so basically with the best multimeter in the world save for the insane 8....

When I got my Analog Discovery 3, I made the decision to also purchase the BNC adapter board. Trying it out with some OWON scope probes I got from Amazon, it unfortunately didn’t cut the mustard. This was the most square I could get by twiddling with the compensation adjustment. To prove that I haven’t goofed it somehow, this is at the opposite end of the compensation range: This waveform ain’t even square at this point....

The Analog Discovery 3 is a great debugging tool, but as I discovered here in a note on using it with 10x scope probes, the input capacitance was too high for the probes to be compensated correctly. Custom LNA design To combat this, I decided to design an amplifier that would have a low input capacitance so that we fall within the 5-35pF compensation which is typical of these 10x scope probes....

Why I bought it in the first place The Analog Discovery 3 seemed like a band-aid solution to an ongoing problem I have been facing here at Cambridge: how do I get my own oscilloscope so that I can get back in to doing electronics without having to rely on the few shared scopes at the Dyson Center (the Dyson Center is sort of like a makerspace for engineering students, it isn’t great though…)...

Background As I have only recently come to realize, inductor selection for boost converters is not a trivial matter at all. Every inductor I tried saturated way too early, causing progress for the SMPS Chronicles Boost Converter project to grind to a halt. After many frustrating afternoons, and several blown parts and melted breadboard holes, I had enough. Inspired by this video on the RF Man YouTube channel (really nice channel by the way), I decided to build a dedicated jig that would allow me to easily measure the saturation current of the any inductor that I was about to use....